Upgrade of monolayer blown film machines for PE film to multilayer

Example:
The upgraded machine: Blown film line «Aleko» 800Х45, Russia, 2010
Amount of works done:
1. Screw Ø 35mm was added
2. A new full line control panel was installed
Result:
1. Produuction of multilayer ABA film
2. Total output increased from 50 to 86 kg/h
3. The possibility to enter up to 70% of and Recycled PE up to 100%

Example:

The upgraded machine: Blown film line «Aleko» 800Х45, Russia

Amount of work done:

- Extruder Ø 35 mm was added
- New Control panel was installed
- Volumetric Dosing system was added

Result:

- Production of multilayer ABA film
- Expanding the range of products and reduction of production costs
- Improving the quality and appearance of the final product
- Increasing capacity to 30% (from 60 kg/h to 90 kg/h)



Example:

The upgraded machine: Blown film line NO BRAND, China

The amount of work done:

- Old chinese extruders were changed to modern ones with high-capacity screws

Ø 45/55/45
- New control panel with touch screen was added
- New bubble cage
- Device unlifting rolls of film on the floor
- Dosing system
- Width control of the bubble was added
- Changing of all rollers on frame and winding device was made

Result:

- Production of multilayer film
- Expanding the range of products and reduction of production costs
- Improving the quality and appearance of the final product

- increasing capacity in 4 times! (from 60 kg/h to 220 kg/h)



Example:

The upgraded machine: Blown film machine YEI, Taiwan

Amount of work done:

- Old extruder with bad mixing abilities was changed to barrier high-capacity ones with screws Ø 45 и 55 мм
- Three-layer ABA die head Ø 140 mm with lips 120 mm and rotation device were added
- Gravimetric dosing systems for 4 components and “Extrusion control” option (automatic control of the machine parameters) were installed

- Control system with remote control option, storage of operation archives, automatic sending of reports to email.

Result:

- Production of multilayer film
- Expanding the range of products and reduction of production costs
- Improving the quality and appearance of the final product

- Increasing capacity in up to 3 times!